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Richard Durnall is a Principal Consultant for ThoughtWorks based in Melbourne Australia, with over 13 years experience in the high-technology industry. Richard helps ThoughtWork’s clients to improve the efficiency and effectiveness of their IT divisions by applying Lean and Agile techniques to their businesses. Richard spent a number of years working in the Manufacturing & Supply Chain Systems Division of Ford Motor Company, working with a global team to introduce ‘Lean’ principles to the manufacturing plants and re-align the IT systems to the new processes. Richard was lucky enough to work with a number of Lean experts, some ex-Toyota, and has been applying this knowledge in the IT domain for the last 5 years. Richard is a frequent author on applying Lean management thinking to IT divisions at his site (https://www.richarddurnall.com) and presents frequently on the applications of Lean in IT. Richard has spent a number of years working with Agile software development teams and uses his Lean knowledge to resolve the larger organisational issues often experienced by large organisations moving to new working practices. Richard’s clients include some of Australia’s largest businesses in the financial services, government, print, on-line and service sectors. Richard is a certified 6-Sigma practitioner and a chartered member of the British Computer Society. Richard has posted 1 posts at DZone. View Full User Profile

We’re not Japanese and we don’t build cars

12.23.2009
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In 1979 a group of western dignitaries visited Japan to learn more about the manufacturing models that had been applied to great success. Konosuke Matsushita, the president of Matsushita Corporation (Panasonic, Legend, Technics etc.), opened his talk with the famous statement….

“We are going to win and the industrial west is going to lose: there’s nothing much you can do about it, because the reasons for your failure are within yourselves. Your firms are built on the Taylor model; even worse, so are your heads. For you, the essence of management is getting the ideas out of the heads of the bosses and into the hands of labour. We are beyond the Taylor model.”.

This leads to two questions: What did Matsushita-san mean by this bold statement?... and why did his visitors deserve such a warm welcome?!

To understand Matsushita-san’s point we need to take a brief look at the history of management science. Prior to the Industrial Revolution in the 1830’s, businesses were small-scale, intimate affairs, consisting of a limited number of individuals. To look at the management of large numbers of people prior to this point requires the study of governments and armies.

During the early 1800’s technological advances led to the rise of larger industrial enterprises. Factories emerged to produce goods at a larger scale and at lower costs than traditional cottage industries.

Cue the entrance of Frederick Winslow Taylor to our story. Taylor was a mechanical engineer who was fascinated with industrial efficiency. He is regarded as being one of the founding fathers of management science and wrote a book on ‘Scientific Management’1. Taylor’s industrial models separated ‘working’ from ‘doing’; he believed that it was the role of management to determine the ‘one best way’ to perform the work…

“It is only through enforced standardisation of methods, enforced adoption of the best implements and working conditions and enforced cooperation that this faster work can be assured. And the duty of enforcing the adoption of standards and enforcing this cooperation rests with management alone.”.

When Henry Ford set about his mission to revolutionise mass transportation in the early 1900’s, he turned to the latest management thinking to make his dream a reality. Ford created a business of such scale and effectiveness that it must have seemed to his competitors and peers analogous to turning up to the proverbial knife fight with an F-14. He progressed from building a handful of vehicles in 1909 to over 500,000 units just six years later, inventing all of the technology he needed to do it along the way.

The success of Henry Ford, and later Alfred Sloan at General Motors, led to a cascade in management thinking. The Taylor model that Ford and Sloan had applied to such great success became the archetypal model for the western corporation in the 20th century.

Cut to 1947… The Second World War has ended and Japanese industry has been decimated by two atomic bombs: one at Hiroshima, the other at Nagasaki. The allies, keen to support the redevelopment efforts in Japan, send over a party of management consultants to help with the work required to rebuild industry. Amongst them is William Edwards Deming, a statistician and management theorist whose philosophies had been largely ignored at home. Deming, in contrast to Taylor, believed that ‘thinking’ and ‘doing’ should not be separated, and further, employees should be encouraged and empowered to make decisions on how work should be performed.

 

“All anyone asks for is a chance to work with pride.”.

 

While Deming had been largely ignored in the US, the Japanese got religion. In particular organisations like Toyota and Matsushita built organisational philosophies around empowerment, teamwork and collaboration. They went from some of the worst performing businesses in the country to the strongest. By the late 1970’s world governments were looking to these emerging giants to understand what made them so successful, and in particular, so resilient. It was at this point in 1979 that Matsushita-san delivered his famous speech to western industrial leaders keen to learn the secrets of Japan’s success.

It was not until 1991 that the world began to understand the power of the management systems that had been developed in Japan. A book2 was published following a study by MIT’s automotive industry research programme. The book studied the history of the automotive industry and the rise and rise of the mighty Toyota Motor Corporation; the term used to describe Toyota’s secret sauce? Lean Thinking.

What Konosuke Matsushita, Toyota’s Taichi Ohno and their contemporaries understood was that the key to the success of their businesses didn’t lie in their tools, techniques, or processes, but was the result of the management philosophies that underpinned their corporations. They thought about their businesses as socio-technical systems and because of this created organisations that encouraged the right behaviours throughout.

So, what does this have to do with IT? Firstly we have to recognise that IT is failing. Standish Group estimate that $85B to $145B is spent every year on failed and cancelled IT projects, and that 60% to 70% of all projects either fail outright or are considered troubled (time, cost, scope issues)3. This is a repeated pattern; we can change the country, the industry, the people and the business; the data shows a similar pattern – the problem is systemic.

To solve this kind of systemic problem we need to investigate the system more closely and understand the ‘games’ that are being played out within our IT divisions. But what are the components of our IT ecosystem? When we lift the hood, there are a few areas of focus for us to investigate: people, structure, process, culture and technology.

The first thing that we may notice about our corporate IT divisions is how little they differ to the Taylorised models Henry Ford and Alfred Sloan built their businesses around 100 years ago. They are structured around functional silo’s, management philosophies are command and control and empowerment is just a word that appears on corporate mouse mats. They are structured for an industrial paradigm in an information age.

To make matters worse, most IT managers aspire to create self-managed teams, high levels of collaboration, innovation and continuous improvement. Many have little appreciation that the management models that they enforce, often the only ones that they know, are the very things that are preventing them from achieving the results that they dream of.

So how do we change things? Firstly, it’s important to understand the differences in the two management philosophies, as the contrast is stark. For example, where Taylor’s ‘scientific management’ teaches us that managers should manage people, systems management theory teaches us that managers should manage processes. ‘Scientific management’ advocates for maximising the utilisation of our people and machinery, ‘systems management theory’ teaches us to ruthlessly eliminate waste.

Although the transition is anything but easy, the results, at least so far, appear impressive. At a recent conference, Jeff Smith, CIO of Suncorp’s 2000 person IT division, estimated that they had increased throughput by over 40% whilst at the same time reducing net operating costs by over 20%4. Similarly, the BBC’s David Joyce announced in a recent article that they had reduced the time taken to engineer a software feature by over 50%5.

These organisations are re-engineering many of the components of the IT taxonomy. By taking Agile software principles and introducing statistical control and scheduling techniques from Lean Thinking, teams are radically improving the efficiency and throughput of software delivery processes. They aren’t stopping here though. Product development is being refined to ensure the teams aren’t ‘building the wrong things at speeds previously thought impossible’. Planning and governance processes are being simplified to support responsiveness and adaptability in the business. Even the organisational structure itself isn’t sacred, with some of the more progressive IT divisions moving away from a top-down, hierarchical design, towards a systems based, bottom-up model, removing organisational silo’s to increase collaboration and introduce a stronger customer focus.

The real change for these organisations isn’t in the structure, processes or tools of course, but in something much more subtle and complex: the way they think. Changing 100 years of western management thinking is not a simple task but industrial models just don’t cut it in an information age. Deming taught us that the processes and structures we create as leaders always produce exactly the results they are designed to produce; the system always works perfectly. In IT we have created approaches that fail (or have difficulties) 60% to 70% of the time. It’s our responsibility as leaders to change the system.

This leads to the title of the article. The most common excuse I hear for avoiding change and improvement in IT leadership is that we’re not Japanese and we don’t build cars. I hear this excuse every day and it misses the point. Lean Thinking, and the management paradigm that underpins it, Systems Management Theory, focus on changing the role of leadership; it knows no national or industrial bounds, and this has been proven time again over the last 30 years, from manufacturing to healthcare. IT leadership is once again lagging behind the management curve.

To re-enforce the point even further, a recent article in the Harvard Business Review6 asked some of the worlds leading academic and industrial business thinkers for the big ticket changes required in western management thinking over the next 10 years. Retraining managerial minds in systems thinking appeared in it’s top 25. Also in there was reducing the pull of the past, eliminating the pathologies of formal hierarchy and reconstructing management’s philosophical foundations. This is nothing new – management science has pointed towards collaboration, teamwork and trust for over 30 years. But mouthing the words is easy; Systems Management Theory gives us the tools to go execute.

Introducing this paradigm shift, although not an easy journey, has certainly been proven achievable. Agile software development methods, based on the Toyota Production System, help us to quickly introduce Lean concepts to our software development operations. Statistical control techniques can help us improve and refine them. Recently, Lean concepts have helped scale these working-level techniques to the enterprise by borrowing philosophies, tools and techniques to solve historic problems with structure, budgeting and governance in top-down, command and control organisations. And middle management are proving willing to change, and even lead the charge, given the right leadership, support and opportunities.

Driving change is hard. I often compare being a CIO to the job of a grounds keeper in a cemetery; there are a lot of people underneath you but no-one is listening. Of course, we don’t have to strive to improve the problem; I’ll leave the last word to Deming himself…

“It’s not necessary to change. Survival is not mandatory.”.

 

 

1. The Principles of Scientific Management: Frederick Winslow Taylor.

2. The Machine That Changed The World: Womack, Jones, Roos.

3. Standish Chaos Reports 2000 to 2009.

4. Agile Australia (http://www.agileaustralia.com/video.html)

5. David Joyce (http://leanandkanban.wordpress.com)

6. Harvard Business Review, February 2009: Moonshots for Managers

 

Published at DZone with permission of its author, Richard Durnall.

(Note: Opinions expressed in this article and its replies are the opinions of their respective authors and not those of DZone, Inc.)

Comments

Husnin Mubarak replied on Thu, 2009/12/24 - 8:58pm

Beatiful mind

Catherine Louis replied on Wed, 2009/12/30 - 9:18am

Awesome article, thank you! This isn't just about IT, every product development leader needs to read this too.

Ayaan Ali replied on Sat, 2013/07/13 - 5:41am

 Really Impressive.

Car Prices in Pakistan

Knight Sukn replied on Thu, 2013/07/25 - 4:11am

Mr.Matsushita developed a management system that was much better than the "Western model", it was so successful that all the companies outside of Japan were interested to "steal it". I use NSF check collection and my company`s profits have risen in the past two years for 43%, which in my opinion is a very good increase. The Japanese companies grew so fast that all were shocked by their success, however this model works for huge companies and only several techniques can be applied for smaller ones.

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